Pre-Commissioning

Installation is just the beginning when preparing new facilities and equipment for operation. ZymeFlow understands that startup delays result in costly setbacks, so we approach every project with meticulous planning and pre-engineering. Through comprehensive cleaning and testing, we collaborate closely with our clients to ensure systems are safe, dependable, and performing at peak efficiency from day one.

We Revolutionize Reliability

ZymeFlow introduces a new standard of sustainability, consistency, and thoroughness to the pre-commissioning process. While traditional methods like flushing or low-pressure cleaning leave systems vulnerable to debris or contamination, ZymeFlow meticulously cleans and optimizes equipment for use – minimizing risks and maximizing long-term efficiency.

The ZymeFlow Difference

For over 35 years, ZymeFlow has set the standard for chemical decontamination excellence, and we bring that same commitment to precision and innovation to pre-commissioning.

We don’t just clean—we engineer comprehensive, tailored solutions that meet your facility’s specific needs. Whether it's high-velocity steam blows or chemical cleaning, we integrate safety, efficiency, and environmental responsibility into every step of the pre-commissioning process.

Our equipment is designed for versatility and minimal installation time, allowing seamless integration into any setup without causing disruption. With decades of experience in capital projects around the world, our team is here to help you ensure flawless, efficient startups and long-term equipment performance.

Explore Our Solutions

Low-Pressure, High-Velocity Steam Blows

We use low-pressure steam at near-sonic speeds to remove mill scale, debris, and contaminants from steam systems. Each project is custom-designed to ensure effective cleaning while minimizing noise and environmental impact.

ZymeFlow Full Flow Silencer reduces operational disruption
ZymeFlow Exhaust Steam Diverter ensures precise control of exhaust flow
Stainless, Brass, and Carbon Steel Targets for durable, accurate targeting

High-Velocity Air Blows

ZymeFlow verifies piping cleanliness using high-velocity air (or nitrogen) delivered by oil-free compressors. Our full-flow silencers maintain airspeed without excess noise, ensuring systems are debris-free before use.

Oil-free compressors and high-pressure valves for maximum velocity
Air Blow Valve for precise high-pressure air control
Full-flow silencers maintain optimal performance without noise disruption

Lube Oil Flushing

Our high-flow lube oil flushing systems quickly remove foreign particles, meeting strict cleanliness standards. Real-time monitoring ensures your system is clean and ready for operation, avoiding costly delays.

High-pressure pumps (2000gpm / 150psi) provide rapid, efficient flushing
Full Flow 1-50 micron filtering systems maintain strict cleanliness standards
Stainless Steel Hoses for corrosion resistance
Bearing jumpers for continuous lubrication during flushing

Chemical Cleaning

ZymeFlow combines degreasing, iron oxide removal, and passivation in one step using a water-based solvent. This reduces waste and exposure while delivering fast, effective cleaning for commissioning.

Circulators (100gpm to 5,000gpm / 150psi) for high-flow, high-pressure cleaning
Heat exchangers (300 psi / 300°F) to regulate temperature and efficiency
Reverse flow manifolds and foamers for optimized chemical distribution
Mobile Laboratory for real-time chemical adjustments

Hydrostatic Testing

Our hydrostatic testing services integrate with the cleaning process, saving time and costs during commissioning. ZymeFlow manages every stage, ensuring efficient testing and cleaning with minimal risk.

Full project oversight for seamless execution
Total integration with cleaning processes to save time and money
Deadweight and calibrated chart recorders to ensure system integrity during testing

High-Velocity Water Pigging

ZymeFlow’s water pigging solution uses high-velocity water and air to clear debris from piping systems, ensuring a clean start for equipment. Ideal for long, complex, or underground pipelines, it ensures comprehensive cleaning with minimal downtime.

Rubber and stainless hoses to accommodate varying pipeline materials
Flexible hoses and stainless-steel piping for effective debris displacement
ZymeFlow-designed water slug former and 150 psi air receiver

Hydro Jetting

Our high-pressure hydro jetting system accelerates deep cleaning, reducing air and steam blow times. With advanced rotary nozzles, we ensure fast and thorough cleaning in tight timelines.

Automated accessory tooling: Remote-controlled lancing machines, tube bundle cleaners, and hydrolaze rotating hose systems
High-performance pumps (100hp to 400hp) for powerful, efficient cleaning
Pressure from 5,000psi to 40,000psi)
Flow rates from 3gpm to 80gpm

Degreasing/Mill Scale Removal & Passivation

We remove oils, greases, and contaminants while preventing corrosion, extending equipment life. Our process ensures systems are clean and ready for safe operation.

Foamers and 3D Nozzles for comprehensive chemical application
Stainless steel hoses ensure corrosion resistance during the passivation process

Effluent Management

ZymeFlow provides comprehensive waste management, using digital tracking to ensure proper disposal and compliance with environmental standards.

Water re-circulation trailers for efficient waste management
Automated tracking systems ensure compliance and efficiency

Pre-Commissioning Solutions